QTY (6) Indirect Fired Lineheaters. (LH 1.50 MMBtu\/hr.) Sour service<\/p>\n
QTY (1) FSR INDIRECT FIRED LINE HEATERS<\/p>\n
Model: FSR1500IH (1 500 000 BTU\/HR) Size: 48\u201dOD x 18\u2019-0\u201d lg. c\/w the following equipment:<\/p>\n
\u2022 heater shell Nominal water capacity: approx. 1440 us gal.<\/p>\n
\u2022 16\u201d Removable firetube (151 sq. ft. heating surface area,<\/p>\n
Heat Flux: 9,947 BTU\/hr\/sq.ft., Heat Density: 11,356 BTU\/hr\/sq.in.)<\/p>\n
\u2022 16\u201d x 18ft. Removable T\u201d type Stack with Clean out Down Draft Diverter.<\/p>\n
\u2022 Removable Split Coil consisting of: Pre-heat (8)-3\u201d tubes (2) 3\u201dCL.2500RTJWN Flanges, 10% Radiography, 1\/16\u201dC.A., 5,6555 Psig.@ 200oF,<\/p>\n
Re-heat (8)-3\u201d tubes (2) 3\u201dCL.600RFWN Flanges, 10% Radiography, 1\/16\u201dC.A.,<\/p>\n
1360 Psig.@ 200oF, and fabricated in accordance with the B31.3 Piping Code<\/p>\n
\u2022 1\u201dNPT Fuel Gas Preheat Coil.<\/p>\n
\u2022 Water Saver Pot w\/ Thief Hatch and Sight Glass<\/p>\n
\u2022 1,500,000 BTU FSR Flash arrestor w\/ Main Burner and Pilot Assy.<\/p>\n
\u2022 Set of instrumentation, controls, valves as listed below.<\/p>\n
\u2022 1\u00bd\u201dth Urethane panels enclosure for and controls.<\/p>\n
\u2022 Mineral wool 2\u201dth. Insulation with Aluminum Jacket on Shell.<\/p>\n
\u2022 Heavy Duty Heater Skid.<\/p>\n
\u2022 Misc. items as required by FSR heater design.<\/p>\n
PROCESS COIL<\/p>\n
PRE-HEAT PASS: 8 tubes of 3\u201d sch. XXH x 17\u2019 \u2013 0\u201d<\/p>\n
5,655 psig @ 200 F (Ltd. by flg\u2019s.) per ANSI B31.3 and B16.5<\/p>\n
3\u201d CL.2500 RTJWN inlet\/outlet connections<\/p>\n
Corrosion Allowance: 1\/16\u201d, 10% X-Ray.<\/p>\n
Materials: SA-333Gr.6 \/ SA-350LF2 CL.1 \/ SA-420WPL6<\/p>\n
MDMT: -50oF<\/p>\n
Coil volume: 4.2 cu.ft.<\/p>\n
Coil area: 132 sq.ft.<\/p>\n
RE-HEAT PASS: 8 tubes of 3\u201d STD x 17\u2019 \u2013 0\u201d<\/p>\n
1360 psig @ 200 F (Ltd. by flg\u2019s.) per ANSI B31.3 and B16.5<\/p>\n
3\u201d CL.600 RFWN inlet\/outlet connections<\/p>\n
Corrosion Allowance: 1\/16\u201d, 10% X-Ray.<\/p>\n
Materials: SA-106B \/ SA-105N \/ SA-234WPB<\/p>\n
MDMT: -20oF<\/p>\n
Coil volume: 7.4 cu.ft.<\/p>\n
Coil area: 132 sq.ft.<\/p>\n
.<\/p>\n
F.G. PRE-HEAT<\/p>\n
COIL: 1 tube of 1\u201d sch. 80 x 15\u2019 \u2013 0\u201d (approx. length)<\/p>\n
1,480 psig @ 200 F per ANSI B31.3 and B16.5<\/p>\n
1\u201d-3000#NPT inlet\/oulet connections<\/p>\n
Materials: SA-106B\/SA-105N\/SA-234WPB<\/p>\n
Coil bundle will be ABSA inspected and registered in the Province of Alberta, British Columbia and Saskatchewan.<\/p>\n
LINE HEATER (H-100)<\/p>\n
– Shell size: 48\u201dOD x 18\u2019-0\u201dlong.<\/p>\n
– 16 OD x 8\u2019-0\u201d long horizontal expansion pot c\/w Fourstar vacuum hatch and access ladder.<\/p>\n
– Glycol\/water immersed bath type heating, Atmospheric design pressure.<\/p>\n
– Full support saddles.<\/p>\n
– 2\u201d thick Mineral wool insulation on shell only c\/w Embossed 0.020\u201d thick banded aluminium cladding. (no ends included)<\/p>\n
NOZZLES<\/p>\n
Fill Connection 1 8\u201d Hinged mounted on 16\u201d OD pot<\/p>\n
Drain 1 2\u201d CL.150RFWN FLG.<\/p>\n
Overflow 1 1\u201d CL.3000NPT Cplg.<\/p>\n
Firetube 2 16\u201d Plate Flanges<\/p>\n
Fuel Gas Preheat 2 1\u201d 3000# Full Coupling<\/p>\n
TC 1 3\/4\u201d 3000# Full Coupling<\/p>\n
HTSD 1 3\/4\u201d 3000# Full Coupling<\/p>\n
TI 1 3\/4\u201d 3000# Full Coupling<\/p>\n
Spare 1 3\/4\u201d 3000# Full Coupling<\/p>\n
Level Gauge 2 1\/2\u201d 3000# Full Coupling<\/p>\n
LSL 1 2\u201d 3000# Half Coupling<\/p>\n
HEATING SYSTEM<\/p>\n
– A 16\u201d O.D. horizontal removable firetube.<\/p>\n
– 1 \u2013 16\u201dx18\u2019 type \u201cT\u201d removable Stack w\/ Clean out & Wind Shroud<\/p>\n
– Fourstar standard hinged Flash Arrestor w\/ 1.50 MM Btu\/hr. duty Main Burner and Pilot\/Ignition\/FFSD Assembly rated at 1,500,000 BTU\/hr net Duty c\/w: ECLIPSE COMPOUND INJECTOR H-160: AIR-GAS MIXER, SLEEVE, BARREL AND FERROFIX BURNER NOZZLE. Approx. Fuel Gas Consumption: 2,884SCF\/Hr. (based on rated capacity-full load using<\/p>\n
1000 Btu\/SCF natural gas)<\/p>\n
FA to fit 16\u201d firetube c\/w 4\u201d th. Aluminium flame cell, 2\u201dNPT peep site in the draft hood.<\/p>\n
– Burner to have fuel gas and pilot gas connections @ 12:00 o\u2019clock.<\/p>\n
INSTRUMENTATION – Compliance to CSA B149.3-2000<\/p>\n
Note: sweet, dry fuel, I\/G. to be provided from off skid.<\/p>\n
PR-1100 1 B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM<\/p>\n
BE-1100 PROFIRE 2100 FLAME GARD IGNITION CONTROLLER<\/p>\n
IGN-1100 c\/w weatherproof enclosure 12\u201d x 10\u201d x 6\u201d<\/p>\n
IGN 50 Sparker \/ Flame Sense Module<\/p>\n
Ignitor \/ Flame Rod, 10ft. Ignition cable, Pilot Mounting Bracket<\/p>\n
For applications up to 10 MMBtu per burner<\/p>\n
CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating<\/p>\n
Meets Electrical Performance Requirements of Combustion Safety Control as Required by Canadian Standards<\/p>\n
Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character<\/p>\n
Inputs: 12VDC, 24VDC or 24 VAC (Jumper selectable)<\/p>\n
Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,<\/p>\n
POC Low Fire, Remote Start \/ Stop<\/p>\n
Communications: RS232 \/ RS485<\/p>\n
Outputs: solenoid control (4), Alarm<\/p>\n
Factory set configuration: Pre\u2013Purge Timing<\/p>\n
Factory set Configuration (Palm Pilot): All other parameters<\/p>\n
3.8 second Flame fail Response.<\/p>\n
Thermocouple Assembly for detection of flame quality<\/p>\n
Type K thermocouple, Shielded Thermocouple Cable included.<\/p>\n
EY-101 2 ASCO TWO WAY SOLENOID VALVE<\/p>\n
EY-102 1\u201dNPT HV298568001 fuel gas shut off valve<\/p>\n
24VDC<\/p>\n
ESDV-101 1 ASCO TWO WAY SOLENOID VALVE<\/p>\n
1\/4″NPT NACE HVL287776-001 gas pilot shut off valve<\/p>\n
24VDC, 4 Watts, EXP.<\/p>\n
LG-100 1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY<\/p>\n
Model 125 tubular gauge valves<\/p>\n
1\/2\u201d MNPT end connections<\/p>\n
5\/8\u201d? Pyrex red line sight glass c\/w angle iron guard rods<\/p>\n
LSLL-100 1 LINC ELECTRIC LEVEL SWITCH L471-11<\/p>\n
2\u201d MNPT process end connection<\/p>\n
Explosion proof housing<\/p>\n
Standard Service<\/p>\n
1,500 psig M.A.W.P.<\/p>\n
SPST, CSA certified<\/p>\n
PRV-100 1 BELGAS P627 PRESSURE REDUCING REGULATOR<\/p>\n
1\u201d FNPT end connections<\/p>\n
DI body<\/p>\n
Maximum 1,000 psig Inlet pressure<\/p>\n
3\/8\u201d? orifice<\/p>\n
5 to 20psig spring range<\/p>\n
PRV-101-2 2 BELLOFRAM MODEL T50 INSTRUMENT GAS REGULATOR<\/p>\n
1\/4\u201d FNPT connections<\/p>\n
Standard service construction<\/p>\n
250 psig M.A.W.P. Internal filter<\/p>\n
0 to 35 psig spring range<\/p>\n
PI-100 4 WIKA PRESSURE GAUGE<\/p>\n
PI-101 Model 233.53 liquid filled<\/p>\n
PI-102 2 1\/2\u201d diameter face x 1\/4\u201d NPT bottom connection<\/p>\n
Stainless steel case and internals<\/p>\n
0 to 30 psig range – Dual scale<\/p>\n
PI-104 1 WIKA PRESSURE GAUGE<\/p>\n
Model 233.53 liquid filled<\/p>\n
2 1\/2\u201d diameter face x 1\/4\u201d NPT bottom connection<\/p>\n
Stainless steel case and internals<\/p>\n
0 to 15 psig range – Dual scale<\/p>\n
PI-103 1 WIKA PRESSURE GAUGE<\/p>\n
Model 233.53 liquid filled<\/p>\n
2 1\/2\u201d diameter face x 1\/4\u201d NPT bottom connection<\/p>\n
Stainless steel case and internals<\/p>\n
0 to 60 psig range – Dual scale<\/p>\n
PI-105 1 WIKA PRESSURE GAUGE<\/p>\n
Model 233.53 liquid filled<\/p>\n
2 1\/2\u201d diameter face x 1\/4\u201d NPT bottom connection<\/p>\n
Stainless steel case and internals<\/p>\n
0 to 160 psig range – Dual scale<\/p>\n
PRV-103 1 BELLOFRAM MODEL T50 INSTRUMENT GAS REGULATOR<\/p>\n
1\/4\u201d FNPT connections<\/p>\n
Standard service construction<\/p>\n
250 psig M.A.W.P. Internal filter<\/p>\n
0 to 120 psig spring range<\/p>\n
PSHH-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH<\/p>\n
1\/2\u201d FNPT pressure sensing connection<\/p>\n
Explosion proof housing<\/p>\n
24 volt DC input (SPDT)<\/p>\n
Adjustable set point range:<\/p>\n
3 to 20 psig. on increasing pressure<\/p>\n
1 to 18 psig. on decreasing pressure<\/p>\n
Bench set at 18 psig raising<\/p>\n
CSA certified<\/p>\n
PSLL-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH<\/p>\n
1\/2\u201d FNPT pressure sensing connection<\/p>\n
Explosion proof housing<\/p>\n
24 volt DC input (SPDT)<\/p>\n
Adjustable set point range:<\/p>\n
3 to 20 psig. on increasing pressure<\/p>\n
1 to 18 psig. on decreasing pressure<\/p>\n
Bench set at 7 psig falling, CSA certified<\/p>\n
PSV-100 1 ACCUSEAL MODEL ASV10 PRESSURE RELIEF VALVE<\/p>\n
1\u201d MNPT inlet x 1\u201d FNPT outlet<\/p>\n
Sweet service construction<\/p>\n
0.212 sq. in. orifice (\u201cE\u201d designation)<\/p>\n
150 psig set pressure<\/p>\n
PVSV-100 1 FSR 404 PRESSURE-VACUUM RELIEF HATCH<\/p>\n
Cast Aluminium body<\/p>\n
Sweet service<\/p>\n
4 oz. Pressure \/ 0.4 oz. Vacuum relief<\/p>\n
TCV-100 1 KIMRAY CONTROL VALVE<\/p>\n
Model: 1400SMT PO 3\/8 IV<\/p>\n
1\u201dNPT 4000 psi pressure<\/p>\n
10 psi spring<\/p>\n
3\/8\u201d inner valve<\/p>\n
Steel body<\/p>\n
TI-100 4 TEMPERATURE INDICATOR<\/p>\n
TI-101 1\/2\u201d MNPT back connection<\/p>\n
TI-102 3\u201d? dial with a 6\u201d stem length<\/p>\n
TI-103 0 to 250\u00b0F range (dual scale)<\/p>\n
1\/2\u201d FNPT x 1\u201d MNPT x 6\u201d length 304 SST thermowell<\/p>\n
FUEL GAS SCRUBBER (V-008)<\/p>\n
DESIGN CONDITIONS<\/p>\n
250 psig M.A.W.P. @ 250\u00b0F<\/p>\n
1\/16\u201d corrosion allowance<\/p>\n
Service – Sweet<\/p>\n
-20\u00b0F M.D.M.T.<\/p>\n
SIZE<\/p>\n
8-5\/8\u201d O.D. x 2\u2019-6\u201d Seam\/Base Plate<\/p>\n
FEATURES<\/p>\n
– Vertical two (2) phase style.<\/p>\n
– ASME constructed with Alberta registration.<\/p>\n
– Inlet diverter.<\/p>\n
NOZZLES<\/p>\n
C1 Inlet 1 1\u201d CL 3,000 T.O.L.<\/p>\n
C2 Gas Outlet 1 2\u201d CL 3,000 T.O.L.<\/p>\n
C3 Drain 1 3\/4\u201d CL 3,000 T.O.L.<\/p>\n
MANUAL VALVES<\/p>\n
BA-025 01 1\/4\u201d FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,<\/p>\n
BA-050 01 1\/2\u201d FNPT 2,000 PSI R.P. SST ball valve, C&C 2000PSI BVSR,<\/p>\n
BA-100 02 1\u201d FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,<\/p>\n
BA-200 01 2\u201d Flgd. CL.150RF R.P. Force floating ball valve, BU series,<\/p>\n
NV-025 06 1\/4\u201d NPT 6,000# FxF Needle Valve, A-316 SST<\/p>\n
STRUCTURAL STEEL SKID<\/p>\n
– 7′-0\u201d wide x 29′-0\u201d long.<\/p>\n
– W10 x 22# main members.<\/p>\n
– 4\u201d XH pipe \u2013 roll ends located at each end of the skid base.<\/p>\n
INSTRUMENT ENCLOSURE<\/p>\n
Approx. size: 4\u2019-0\u201d long x 6\u2019-0\u201d high x 2\u2019-0\u201d deep (constructed from 1-1\/2\u201d thick urethane panels).<\/p>\n
– Embossed aluminum interior & exterior.<\/p>\n
– One (1) set of double doors c\/w latch.<\/p>\n
ELECTRICAL HOOKUP (Class 1 Div.1)<\/p>\n
ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED.<\/p>\n
MATERIAL SPECIFICATION<\/p>\n
LINEHEATER (H-100)<\/p>\n
ITEM MATERIAL SCHEDULE\/THICKNESS\/RATING<\/p>\n
Shell \/ flanges SA-36 \/ 44W 3\/16\u201d \/ 1\/2\u201d<\/p>\n
End Plates (tube sheets) SA-36 \/ 44W 3\/8\u201d<\/p>\n
Wear Pads SA-36 \/ 44W 3\/16\u201d<\/p>\n
Saddle Supports SA-36 \/ 44W 3\/16\u201d<\/p>\n
Base Plates SA-36 \/ 44W 3\/8\u201d<\/p>\n
Internals SA-36 \/ 44W 1\/4\u201d<\/p>\n
Couplings SA-105N 3,000# FS<\/p>\n
Expansion Pot CS \/ SA-53B ERW 1\/4\u201d<\/p>\n
Firetube SA-106B STD.<\/p>\n
Stack CS \/ SA-53B ERW 1\/4″<\/p>\n
PIPING MATERIAL<\/p>\n
THREADED CL.150<\/p>\n
Pipe SA-106 Grd. B Smls. (Sch. XH)<\/p>\n
Nipples SA-106 Grd. B Smls. (Sch. XH)<\/p>\n
Fittings SA-105 (2,000# FS)<\/p>\n
C.A. 1\/16\u201d<\/p>\n
WELDED CL.2500 CL.600<\/p>\n
Pipe SA-333Gr.6 Smls. (3\u201d Sch.XXH) SA-106B Smls. (3\u201d STD)<\/p>\n
Weld Fittings SA-420WPL6 (3\u201d Sch.XXH) SA-234WPB (3\u201d STD)<\/p>\n
Flanges SA-350LF2CL.1 (CL.2500RTJWN) SA-105N (CL.300RFWN)<\/p>\n
T.O.L.’s N\/A N\/A<\/p>\n
C.A. 1\/16\u201d 1\/16\u201d<\/p>\n
TUBING SPECIFICATIONS<\/p>\n
TESTING – RADIOGRAPHY – P.W.H.T.<\/p>\n
PRESSURE TESTING<\/p>\n
Coil As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 8,483 psig for CL.2500 & 2,040 psig for CL.600 ).<\/p>\n
Threaded Piping As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 375 psig for CL.150 piping)<\/p>\n
Instrument Tubing Will be air\/soap tested to normal operating pressure.<\/p>\n
Instrument Operational Test All instruments will be subjected to an operational test to ensure proper functioning.<\/p>\n
Charted Hydrotest Is not included.<\/p>\n
RADIOGRAPHY<\/p>\n
Lineheater Coil Bundle and As per ASME B31.3, latest edition, Paragraph 341.4.1 Welded Pressure Piping (i.e. 10%) Interpretation to B31.3 \u201cNormal\u201d.<\/p>\n
POST WELD HEAT TREATMENT<\/p>\n
Lineheater Coils, None,<\/p>\n
Welded Pressure Piping<\/p>\n
ULTRASONIC TESTING<\/p>\n
Lineheater Coils None,<\/p>\n
Welded Pressure Piping<\/p>\n
HARDNESS TESTS<\/p>\n
Lineheater Coils None,<\/p>\n
Welded Pressure Piping<\/p>\n
PAINTING SPECIFICATIONS<\/p>\n
Equipment Surface Preparation Primer Finish<\/p>\n
Stuctural Steel Commercial Sandblast SSPC-SP7 (1) coat Zinc Chromate Primer (1) one coat Warm Grey Enamel<\/p>\n
Heater\/Stack Commercial Sandblast SSPC-SP7 (1) coat only Zinc Chromate Primer<\/p>\n
(on heater shell) (1) coat High Heat Black (selfpriming)<\/p>\n
(on stack only)<\/p>\n
Coil Nozzles\/all protrusions Commercial Sandblast SSPC-SP7 (1) coat Zinc Chromate Primer (1) one coat Warm Grey Enamel<\/p>\n
NOTES: Surface preparation and paint as listed applies to external surfaces of equipment only,<\/p>\n
insulated surfaces shall be primed only.<\/p>\n
The underside of structural skids are excluded from this specification.<\/p>\n
Equipment mounted on skids prior to surface preparation and painting will be painted where is (i.e. Under vessel base plates, etc. will not be painted).<\/p>\n
The stack will be finished with a high heat resistant paint \u2013 no primer required.<\/p>\n<\/div>
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