Indirect Fired Lineheaters (LH 1.50 MMBtu/hr.) 2017-08-29T21:31:07+00:00

Project Description

INDIRECT FIRED LINEHEATERS (LH 1.50 MMBtu/hr.) SOUR SERVICE

DESCRIPTION

QTY (6) Indirect Fired Lineheaters. (LH 1.50 MMBtu/hr.) Sour service

QTY (1) FSR INDIRECT FIRED LINE HEATERS

Model: FSR1500IH (1 500 000 BTU/HR) Size: 48”OD x 18’-0” lg. c/w the following equipment:

• heater shell Nominal water capacity: approx. 1440 us gal.

• 16” Removable firetube (151 sq. ft. heating surface area,

Heat Flux: 9,947 BTU/hr/sq.ft., Heat Density: 11,356 BTU/hr/sq.in.)

• 16” x 18ft. Removable T” type Stack with Clean out Down Draft Diverter.

• Removable Split Coil consisting of: Pre-heat (8)-3” tubes (2) 3”CL.2500RTJWN Flanges, 10% Radiography, 1/16”C.A., 5,6555 Psig.@ 200oF,

Re-heat (8)-3” tubes (2) 3”CL.600RFWN Flanges, 10% Radiography, 1/16”C.A.,

1360 Psig.@ 200oF, and fabricated in accordance with the B31.3 Piping Code

• 1”NPT Fuel Gas Preheat Coil.

• Water Saver Pot w/ Thief Hatch and Sight Glass

• 1,500,000 BTU FSR Flash arrestor w/ Main Burner and Pilot Assy.

• Set of instrumentation, controls, valves as listed below.

• 1½”th Urethane panels enclosure for and controls.

• Mineral wool 2”th. Insulation with Aluminum Jacket on Shell.

• Heavy Duty Heater Skid.

• Misc. items as required by FSR heater design.

PROCESS COIL

PRE-HEAT PASS: 8 tubes of 3” sch. XXH x 17’ – 0”

5,655 psig @ 200 F (Ltd. by flg’s.) per ANSI B31.3 and B16.5

3” CL.2500 RTJWN inlet/outlet connections

Corrosion Allowance: 1/16”, 10% X-Ray.

Materials: SA-333Gr.6 / SA-350LF2 CL.1 / SA-420WPL6

MDMT: -50oF

Coil volume: 4.2 cu.ft.

Coil area: 132 sq.ft.

RE-HEAT PASS: 8 tubes of 3” STD x 17’ – 0”

1360 psig @ 200 F (Ltd. by flg’s.) per ANSI B31.3 and B16.5

3” CL.600 RFWN inlet/outlet connections

Corrosion Allowance: 1/16”, 10% X-Ray.

Materials: SA-106B / SA-105N / SA-234WPB

MDMT: -20oF

Coil volume: 7.4 cu.ft.

Coil area: 132 sq.ft.

.

F.G. PRE-HEAT

COIL: 1 tube of 1” sch. 80 x 15’ – 0” (approx. length)

1,480 psig @ 200 F per ANSI B31.3 and B16.5

1”-3000#NPT inlet/oulet connections

Materials: SA-106B/SA-105N/SA-234WPB

Coil bundle will be ABSA inspected and registered in the Province of Alberta, British Columbia and Saskatchewan.

LINE HEATER (H-100)

– Shell size: 48”OD x 18’-0”long.

– 16 OD x 8’-0” long horizontal expansion pot c/w Fourstar vacuum hatch and access ladder.

– Glycol/water immersed bath type heating, Atmospheric design pressure.

– Full support saddles.

– 2” thick Mineral wool insulation on shell only c/w Embossed 0.020” thick banded aluminium cladding. (no ends included)

NOZZLES

Fill Connection 1 8” Hinged mounted on 16” OD pot

Drain 1 2” CL.150RFWN FLG.

Overflow 1 1” CL.3000NPT Cplg.

Firetube 2 16” Plate Flanges

Fuel Gas Preheat 2 1” 3000# Full Coupling

TC 1 3/4” 3000# Full Coupling

HTSD 1 3/4” 3000# Full Coupling

TI 1 3/4” 3000# Full Coupling

Spare 1 3/4” 3000# Full Coupling

Level Gauge 2 1/2” 3000# Full Coupling

LSL 1 2” 3000# Half Coupling

HEATING SYSTEM

– A 16” O.D. horizontal removable firetube.

– 1 – 16”x18’ type “T” removable Stack w/ Clean out & Wind Shroud

– Fourstar standard hinged Flash Arrestor w/ 1.50 MM Btu/hr. duty Main Burner and Pilot/Ignition/FFSD Assembly rated at 1,500,000 BTU/hr net Duty c/w: ECLIPSE COMPOUND INJECTOR H-160: AIR-GAS MIXER, SLEEVE, BARREL AND FERROFIX BURNER NOZZLE. Approx. Fuel Gas Consumption: 2,884SCF/Hr. (based on rated capacity-full load using

1000 Btu/SCF natural gas)

FA to fit 16” firetube c/w 4” th. Aluminium flame cell, 2”NPT peep site in the draft hood.

– Burner to have fuel gas and pilot gas connections @ 12:00 o’clock.

INSTRUMENTATION – Compliance to CSA B149.3-2000

Note: sweet, dry fuel, I/G. to be provided from off skid.

PR-1100 1 B149.3 COMPLIANT BURNER MANAGEMENT SYSTEM

BE-1100 PROFIRE 2100 FLAME GARD IGNITION CONTROLLER

IGN-1100 c/w weatherproof enclosure 12” x 10” x 6”

IGN 50 Sparker / Flame Sense Module

Ignitor / Flame Rod, 10ft. Ignition cable, Pilot Mounting Bracket

For applications up to 10 MMBtu per burner

CSA rating Class 1 Div. 2 Gr. A, B, C, D & T5 temperature rating

Meets Electrical Performance Requirements of Combustion Safety Control as Required by Canadian Standards

Display: VFD (Vacuum Fluorescent Display) 2 Line x 20 Character

Inputs: 12VDC, 24VDC or 24 VAC (Jumper selectable)

Flame Rod, Safety Switches (4), POC (Proof of Closure) Main,

POC Low Fire, Remote Start / Stop

Communications: RS232 / RS485

Outputs: solenoid control (4), Alarm

Factory set configuration: Pre–Purge Timing

Factory set Configuration (Palm Pilot): All other parameters

3.8 second Flame fail Response.

Thermocouple Assembly for detection of flame quality

Type K thermocouple, Shielded Thermocouple Cable included.

EY-101 2 ASCO TWO WAY SOLENOID VALVE

EY-102 1”NPT HV298568001 fuel gas shut off valve

24VDC

ESDV-101 1 ASCO TWO WAY SOLENOID VALVE

1/4″NPT NACE HVL287776-001 gas pilot shut off valve

24VDC, 4 Watts, EXP.

LG-100 1 JERGUSON TUBULAR GAUGE GLASS ASSEMBLY

Model 125 tubular gauge valves

1/2” MNPT end connections

5/8”? Pyrex red line sight glass c/w angle iron guard rods

LSLL-100 1 LINC ELECTRIC LEVEL SWITCH L471-11

2” MNPT process end connection

Explosion proof housing

Standard Service

1,500 psig M.A.W.P.

SPST, CSA certified

PRV-100 1 BELGAS P627 PRESSURE REDUCING REGULATOR

1” FNPT end connections

DI body

Maximum 1,000 psig Inlet pressure

3/8”? orifice

5 to 20psig spring range

PRV-101-2 2 BELLOFRAM MODEL T50 INSTRUMENT GAS REGULATOR

1/4” FNPT connections

Standard service construction

250 psig M.A.W.P. Internal filter

0 to 35 psig spring range

PI-100 4 WIKA PRESSURE GAUGE

PI-101 Model 233.53 liquid filled

PI-102 2 1/2” diameter face x 1/4” NPT bottom connection

Stainless steel case and internals

0 to 30 psig range – Dual scale

PI-104 1 WIKA PRESSURE GAUGE

Model 233.53 liquid filled

2 1/2” diameter face x 1/4” NPT bottom connection

Stainless steel case and internals

0 to 15 psig range – Dual scale

PI-103 1 WIKA PRESSURE GAUGE

Model 233.53 liquid filled

2 1/2” diameter face x 1/4” NPT bottom connection

Stainless steel case and internals

0 to 60 psig range – Dual scale

PI-105 1 WIKA PRESSURE GAUGE

Model 233.53 liquid filled

2 1/2” diameter face x 1/4” NPT bottom connection

Stainless steel case and internals

0 to 160 psig range – Dual scale

PRV-103 1 BELLOFRAM MODEL T50 INSTRUMENT GAS REGULATOR

1/4” FNPT connections

Standard service construction

250 psig M.A.W.P. Internal filter

0 to 120 psig spring range

PSHH-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH

1/2” FNPT pressure sensing connection

Explosion proof housing

24 volt DC input (SPDT)

Adjustable set point range:

3 to 20 psig. on increasing pressure

1 to 18 psig. on decreasing pressure

Bench set at 18 psig raising

CSA certified

PSLL-100 1 CCS DUAL-SNAP MODEL 6900GZE12 PRESSURE SWITCH

1/2” FNPT pressure sensing connection

Explosion proof housing

24 volt DC input (SPDT)

Adjustable set point range:

3 to 20 psig. on increasing pressure

1 to 18 psig. on decreasing pressure

Bench set at 7 psig falling, CSA certified

PSV-100 1 ACCUSEAL MODEL ASV10 PRESSURE RELIEF VALVE

1” MNPT inlet x 1” FNPT outlet

Sweet service construction

0.212 sq. in. orifice (“E” designation)

150 psig set pressure

PVSV-100 1 FSR 404 PRESSURE-VACUUM RELIEF HATCH

Cast Aluminium body

Sweet service

4 oz. Pressure / 0.4 oz. Vacuum relief

TCV-100 1 KIMRAY CONTROL VALVE

Model: 1400SMT PO 3/8 IV

1”NPT 4000 psi pressure

10 psi spring

3/8” inner valve

Steel body

TI-100 4 TEMPERATURE INDICATOR

TI-101 1/2” MNPT back connection

TI-102 3”? dial with a 6” stem length

TI-103 0 to 250°F range (dual scale)

1/2” FNPT x 1” MNPT x 6” length 304 SST thermowell

FUEL GAS SCRUBBER (V-008)

DESIGN CONDITIONS

250 psig M.A.W.P. @ 250°F

1/16” corrosion allowance

Service – Sweet

-20°F M.D.M.T.

SIZE

8-5/8” O.D. x 2’-6” Seam/Base Plate

FEATURES

– Vertical two (2) phase style.

– ASME constructed with Alberta registration.

– Inlet diverter.

NOZZLES

C1 Inlet 1 1” CL 3,000 T.O.L.

C2 Gas Outlet 1 2” CL 3,000 T.O.L.

C3 Drain 1 3/4” CL 3,000 T.O.L.

MANUAL VALVES

BA-025 01 1/4” FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,

BA-050 01 1/2” FNPT 2,000 PSI R.P. SST ball valve, C&C 2000PSI BVSR,

BA-100 02 1” FNPT 2,000 PSI R.P. SST ball valve, NEO 2000PSI BVSR,

BA-200 01 2” Flgd. CL.150RF R.P. Force floating ball valve, BU series,

NV-025 06 1/4” NPT 6,000# FxF Needle Valve, A-316 SST

STRUCTURAL STEEL SKID

– 7′-0” wide x 29′-0” long.

– W10 x 22# main members.

– 4” XH pipe – roll ends located at each end of the skid base.

INSTRUMENT ENCLOSURE

Approx. size: 4’-0” long x 6’-0” high x 2’-0” deep (constructed from 1-1/2” thick urethane panels).

– Embossed aluminum interior & exterior.

– One (1) set of double doors c/w latch.

ELECTRICAL HOOKUP (Class 1 Div.1)

ALL WIRING OF ELECTRICAL DEVICES TO PROFIRE 2100 INCLUDED.

MATERIAL SPECIFICATION

LINEHEATER (H-100)

ITEM MATERIAL SCHEDULE/THICKNESS/RATING

Shell / flanges SA-36 / 44W 3/16” / 1/2”

End Plates (tube sheets) SA-36 / 44W 3/8”

Wear Pads SA-36 / 44W 3/16”

Saddle Supports SA-36 / 44W 3/16”

Base Plates SA-36 / 44W 3/8”

Internals SA-36 / 44W 1/4”

Couplings SA-105N 3,000# FS

Expansion Pot CS / SA-53B ERW 1/4”

Firetube SA-106B STD.

Stack CS / SA-53B ERW 1/4″

PIPING MATERIAL

THREADED CL.150

Pipe SA-106 Grd. B Smls. (Sch. XH)

Nipples SA-106 Grd. B Smls. (Sch. XH)

Fittings SA-105 (2,000# FS)

C.A. 1/16”

WELDED CL.2500 CL.600

Pipe SA-333Gr.6 Smls. (3” Sch.XXH) SA-106B Smls. (3” STD)

Weld Fittings SA-420WPL6 (3” Sch.XXH) SA-234WPB (3” STD)

Flanges SA-350LF2CL.1 (CL.2500RTJWN) SA-105N (CL.300RFWN)

T.O.L.’s N/A N/A

C.A. 1/16” 1/16”

TUBING SPECIFICATIONS

TESTING – RADIOGRAPHY – P.W.H.T.

PRESSURE TESTING

Coil As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 8,483 psig for CL.2500 & 2,040 psig for CL.600 ).

Threaded Piping As per ASME B31.3, latest edition, Paragraph 345.4.2(a) (i.e. 375 psig for CL.150 piping)

Instrument Tubing Will be air/soap tested to normal operating pressure.

Instrument Operational Test All instruments will be subjected to an operational test to ensure proper functioning.

Charted Hydrotest Is not included.

RADIOGRAPHY

Lineheater Coil Bundle and As per ASME B31.3, latest edition, Paragraph 341.4.1 Welded Pressure Piping (i.e. 10%) Interpretation to B31.3 “Normal”.

POST WELD HEAT TREATMENT

Lineheater Coils, None,

Welded Pressure Piping

ULTRASONIC TESTING

Lineheater Coils None,

Welded Pressure Piping

HARDNESS TESTS

Lineheater Coils None,

Welded Pressure Piping

PAINTING SPECIFICATIONS

Equipment Surface Preparation Primer Finish

Stuctural Steel Commercial Sandblast SSPC-SP7 (1) coat Zinc Chromate Primer (1) one coat Warm Grey Enamel

Heater/Stack Commercial Sandblast SSPC-SP7 (1) coat only Zinc Chromate Primer

(on heater shell) (1) coat High Heat Black (selfpriming)

(on stack only)

Coil Nozzles/all protrusions Commercial Sandblast SSPC-SP7 (1) coat Zinc Chromate Primer (1) one coat Warm Grey Enamel

NOTES: Surface preparation and paint as listed applies to external surfaces of equipment only,

insulated surfaces shall be primed only.

The underside of structural skids are excluded from this specification.

Equipment mounted on skids prior to surface preparation and painting will be painted where is (i.e. Under vessel base plates, etc. will not be painted).

The stack will be finished with a high heat resistant paint – no primer required.

CONTACT

Need more information? Ready to place an order?

Equipment Sales & Rental

info@inclusivenergy.com
sales@inclusivenergy.com

Phone: +1 403.444.6897
Central Alberta: +1 780.712.8881

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